92 Voyager-Possible Wiring Problems-Need Help!

Discussion in 'Voyager' started by CaravanGuy, Sep 12, 2005.

  1. CaravanGuy

    CaravanGuy Guest

    Really need some help, as I am stumped over these problems.

    Acquired 92 Voyager AWD. I have no turn signals, tho the hazard lights
    do work. They use the same multi-function blinker switch.

    I have no AC fan or heater blower motor. Fuses check out OK.

    The good thing...it does run and drives out nicely.

    Any and all help, suggestions sincerely appreciated. I'm stumped!!

    P.S. There is juice at the bulkhead connector. So my deduction is: The
    problem is in the wiring harness from the bulkhead to the engine
    compartment wiring. Swapping out a wiring harness from a 93, same
    engine, tranny, etc.

    If there's something I might be missing before tearing out the wiring,
    please let me know.

    Many, Many Thanks!
     
    CaravanGuy, Sep 12, 2005
    #1
  2. Don't tear out the wiring!!

    Did you test for power at the blower motor when the fan switch is turned
    on?

    The turn signal switch is probably bad.

    Ted
     
    Ted Mittelstaedt, Sep 12, 2005
    #2
  3. CaravanGuy

    CaravanGuy Guest

    Ted: No, didn't check at blower motor because of access. As stsated,
    there is juice at the firewall bulkhead, so I surmise there is an
    issue with turn signal wiring in the engine compartment wiring.

    As you can understand, I don't want to keep playing 'poke and hope'
    with this vehicle forever. It's been nearly two months of trying just
    about everything under the sun. Have the Chrysler shop manual, which
    has been tremendous help. How can you be sure it's the turn signal
    switch? BTW, the wipers do work

    Looking forward to your followup. Thank You for your time and help.
     
    CaravanGuy, Sep 12, 2005
    #3
  4. Because a switch is a mechanical device and that's going to fail a lot
    faster than wires, that just sit there. Sure it's possible that the wires
    brushed up against an exhaust manifold or some such, but you can easily
    check for that.

    Do yourself a favor and go to an electronics shop and get some real
    test probes. There's probes that have needles for the tip and a thing
    that captures the wire so it is easy to test for the presense of power
    without tearing apart everything. Remove the lower drivers dash and
    find the turn signal wires from the switch, actuate the turn signals and
    see if you see power coming from the switch, I will bet you won't.

    Ted
     
    Ted Mittelstaedt, Sep 13, 2005
    #4
  5. CaravanGuy

    CaravanGuy Guest

    Ted: Going to pull a switch at my friendly bone yard this morning.
    It's possible the heater switch is bad, so I'll pull that. I should
    tell you there was a break in a fusible link, which I repaired. I had
    originally thought this was the problem, but have triple checked and
    there's juice running thru the new link.

    I'll let U know what happens.

    I hope this cures the problem (s). Thank You for your help.
     
    CaravanGuy, Sep 13, 2005
    #5
  6. CaravanGuy

    CaravanGuy Guest

    Ted: Installed another switch I got from our local boneyard, and
    nothing. No change. Didn't have time to get to Radio Shack for tester,
    as you described. I satill think the problem is not under the dash,
    but using a proper tester will tell all.

    I got another heater/AC switch, but did not install it until the solve
    the turn signal situation. Any other suggestions appreciated.
     
    CaravanGuy, Sep 14, 2005
    #6
  7. CaravanGuy

    Mark R Guest

    My 90 Acclaim lost it's turn signals a couple weeks ago. There was power to
    the fuse block but I couldn't get the lights to come on, even if I flipped
    the turn switch manually. Had the hardest time locating the relay but once I
    found it that was the problem. The relay had failed in the open position and
    wasn't letting any power through the circuit. The OP mentioned that his
    emergency flashers worked and might not realize that they are two different
    relays.

    Mark R
     
    Mark R, Sep 14, 2005
    #7
  8. CaravanGuy

    CaravanGuy Guest

    Mark: I replaced the relay and the turn signals still would not work.
    I bought a couple of testers today and it's back to the drawing board.
    I have current at the fuse panel for the turn signals and hazards. I
    cannot seem to narrow it down. I'm trying now to see if the feed wire
    for the turn signals is the same as the AC and heater blower motor.
    That isn't working either. I have swapped out another entire AC/Heater
    switch. That didn't solve that problem. The rear defogger isn't
    working, either. That's probably going to be a pain in the butt.

    Some folks on this forum have said it's possible each of these
    components failed and were never replaced. That's possible, but I
    think highly improbable.

    This 92 AWD van has other issues as well. For whatever reason, both
    front doors were replaced with an 89 and 90 door. None of them is the
    same. Got a build sheet from my local dealer which says this thing
    came with power locks and power mirrors. The wires were cut in the
    harness between the door and the body and the doors replaced. WHY, I
    have no idea.

    This is proving to be a nightmare, in terms of time and money spent to
    date. I paid $450 for the van. It was in some sort of accident because
    the passenger side fender is mangled up. Otherwise, the body is nice!
    Interior is dirty because of rug rats. The interior was full of candy
    wrappers and such when I got it! There is no body rust, as it came
    from Southern Idaho, where they don't use salt. Red in color. Know
    anyone who wants to buy a project vehicle. I'm losing interest. Engine
    and tranny are excellent, btw.
     
    CaravanGuy, Sep 15, 2005
    #8
  9. Uh, oh. I wish you had mentioned that. Did they just cut them and leave
    the hacked off ends free to short against the body or did they do a nice job
    of tying them off so they woudn't get into trouble?

    I don't know that you can get decent probes at Radio Shack. Here I can
    get them at Fry's Electronics, or a distributor in town who sells to
    electronic
    repair people. If your town isn't large you won't have that and will have
    to
    order the stuff online.

    When you pulled the turn signal switch did you test the wires going to the
    switch for the presense of power? If there was no power to the switch
    then you will have to work backwards through the wiring harness. That is
    where the needle probes come in handy. Of course you can do the same
    thing with ordinary pins, but it's more tricky. And naturally that probably
    means the entire dash has to come out which if your 92 is anything like my
    94 it is a lot of time and effort.
    I just bought a project van myself a few months ago.

    Ted
     
    Ted Mittelstaedt, Sep 15, 2005
    #9
  10. CaravanGuy

    CaravanGuy Guest

    They cut the wires, Ted, and left them in the rubber boot. The ends
    were not taped off at all. Something could have shorted out in the
    instrument panel, and yes, you are correct. it may entail tearing
    apart the entiredash to get to anything.

    My town is only 20 thousand people, and unfortunately, we don't have
    every convenience big city folks have. We just got a Super WalMart
    opened last month. Radio Shack is a skeleton of what's in larger
    cities.

    I think you understand the gravity of this situation. I'm thinking
    it's better to cut my losses and find another car and use this one for
    parts.
     
    CaravanGuy, Sep 15, 2005
    #10
  11. Well sleep on it a few days before deciding anything you may change your
    mind. A lot of this depends on what you intended to get when you bought it.

    If the goal was to buy a puzzle and put it together then you just need to
    take
    a breather for a week or so and come back at at again, you will learn and
    the sense of satisfaction when you find the problem will be worth it, trust
    me.

    But if the goal was to get a great deal on some cheap wheels with a minimum
    of effort, then I can understand your wanting to cut your losses. If you
    think you
    can still sell it for the same $450 you paid for it then that might be the
    best way.
    Or you could just mount some cheap trailer lights on it and put a separate
    switch
    near the drivers position - there's no law that says that the turn signals
    have to
    be actuated from the stalk switch, after all. Who cares what it looks like
    it's a
    $450 vehicle, right? ;-) And after you get another 20K miles out of it and
    the
    transmission goes kaput, you can probably pull the engine and use it or sell
    it for
    what you paid for the entire van, and have the last laugh, right?

    If you haven't seen this, here's my project minivan, this is my puzzle and
    so far
    it's been fun. I also have to tear the entire dash out in it but that is
    not because
    of wiring. It is because at some long past time in the van's history the
    airbags
    exploded and while they did replace the bag in the steering column, they did
    a
    total hack job on the passenger side, and the passenger dash is still torn
    up.
    I bought the dash pieces and air bag from a U pull it wrecking yard (correct
    color and everything) for about $30 and I have the factory manual and used
    that to pull
    the dash at the wrecker. Chrysler thoughtfully designed the dash so that
    everything
    overlaps everything else so you have to take ALL of it off to get at the
    screws you
    need to get at. But, when I get done with it, the inside will look the way
    it
    should:

    http://www.freebsd-corp-net-guide.com/94tcpics/project.html


    Ted
     
    Ted Mittelstaedt, Sep 15, 2005
    #11
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